How Hybrid Containers and IoT Are Innovating Pharma Shipping?

To achieve this, the pharmaceutical industry uses shipping containers designed to maintain specific temperatures during transit, which can be classified into three main categories: active, passive, and hybrid.

• Active systems are reusable and rely on energy sources like electricity, lithium batteries, and thermostatic control to maintain the required temperature. They use mechanical systems such as motors and vents for internal heat/cold distribution. While they are relatively easy to set up by mounting onto trailers or pallets, they can be heavier due to internal components and may require maintenance during transit. Their reliance on external power can present challenges in less developed regions or during long supply chains with potential power interruptions.
• Passive systems are one-way or reusable systems that utilize “phase change” materials such as dry ice and insulators including polystyrene and polyurethane. To maintain the correct temperature over a predefined period, they require pre-conditioning before they are loaded for shipping. However, their limited ability to sustain stable temperatures over extended periods makes them less reliable for long-haul shipments or situations where precise temperature control is critical.
• Hybrid systems combine the benefits of active and passive containers. These reusable solutions maintain precise temperatures for extended periods without external power or manual intervention. With self-charging capabilities and advanced insulation, hybrid containers provide a long independent runtime –exceeding 270 hours – ensuring temperature-sensitive medicines remain safe and secure throughout transit, even during unexpected delays.

SkyCell 1500X Hybrid Container

SkyCell’s latest container innovation, the 1500X hybrid container, is engineered to optimize the delivery of temperature-sensitive medicines, boasting an industry-leading independent runtime of 270 hours. This extended runtime ensures that even during unexpected delays, such as customs hold-ups or flight disruptions, the container maintains the necessary temperature to protect the integrity of its contents.

Its insulated, heat-distribution system allows the 1500X to automatically self-charging in cold-storage environments without manual intervention, minimizing the risk of human error. The container’s rechargeable energy system enables indefinite runtime when stored in cold chambers or reefer trucks, ensuring consistent protection.

Designed for both efficiency and cost-effectiveness, the 1500X is lighter and offers more payload space with an increased internal volume of 1.3 meters. Its reduced outer volume enables for optimal placement, with four units fitting on a single PMC. Additionally, the container features a double-door system that creates a separate cooling chamber, shielding medicines from heat and humidity.

With a focus on door-to-door shipments, the 1500X delivers unparalleled efficiency and a reduced risk of temperature excursions. It also allows for X-ray inspection during customs, ensuring an unbroken supply chain. This makes the 1500X an ideal solution for transporting life-saving medicines worldwide, providing both reliability and cost savings.